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KTM 525 EXC Racing
2004Off-road

KTM 525 EXC Racing

Key specifications

Engine
510 cc
Weight
117 kg
Fuel type
petrol
Fuel capacity
2.3 L
Transmission
6-speed
Seat height
36 mm
Front brakes
Single disc
Rear brakes
Single disc

Overview

Introducing the 2004 KTM 525 EXC Racing, a standout in the enduro-offroad category that has captured the hearts of riders looking for a blend of power, precision, and rugged durability. Built for those who thrive on adrenaline and adventure, the 525 EXC is a finely-tuned racing machine designed to conquer the wildest trails and toughest terrains. With its competitive spirit and race-ready attitude, this motorcycle is perfect for both serious competitors and weekend warriors seeking an exhilarating ride. At the heart of the 525 EXC lies a robust 510.40 cc single-cylinder, four-stroke engine that delivers stellar performance and responsiveness. With a compression ratio of 11.0:1 and a 6-speed gearbox, this engine offers an impressive balance of torque and speed, allowing riders to tackle steep climbs and sharp turns with ease. The liquid-cooled engine is further complemented by a carburettor fuel system, ensuring smooth power delivery and throttle response, whether you're navigating rocky trails or blazing through open fields. Weighing in at just 117.2 kg (258.4 pounds), the bike boasts an agile frame that promotes nimble handling and excellent maneuverability, making it an ideal choice for tackling challenging off-road conditions. KTM has equipped the 525 EXC with cutting-edge technology and features that set it apart in the competitive offroad landscape. The chromium molybdenum frame provides not only strength but also flexibility, enhancing ride quality and handling. The WP-USD 48 MA front suspension and WP-PDS rear shock absorber work in harmony to deliver precision and comfort, absorbing harsh impacts while maintaining stability at high speeds. The braking system is equally impressive, featuring a 216 mm front disc and a 260 mm rear disc, offering outstanding stopping power when you need it most. With a ground clearance of 385 mm (15.2 inches) and a seat height of 925 mm (36.4 inches), the 525 EXC is built to tackle obstacles while providing riders with a commanding view of the trail ahead. **

Pros

  • Exceptional Power-to-Weight Ratio: The lightweight design combined with a powerful engine allows for agile handling and quick acceleration.
  • Advanced Suspension System: The high-quality WP suspension components offer superior comfort and control over rough terrain.
  • Race-Ready Features: The 525 EXC comes equipped with features that are designed for serious riders, making it a great choice for competitive racing.

Cons

  • Height and Seat Comfort: The tall seat height may be challenging for shorter riders, and some may find the seat less comfortable for extended rides.
  • Maintenance Needs: The race-oriented engine may require more frequent maintenance and tuning to keep it in peak performance condition.
  • Limited Fuel Capacity: While 8.50 liters (2.25 gallons) is adequate for short rides, it may necessitate frequent stops on longer adventures.

Technical details

Source specification data

Make
KTM
Model
525 EXC Racing
Category
Enduro-offroad
Gearbox
6-speed
Fuel System
Carburettor
Bore X Stroke
95.0 x 72.0 mm (3.7 x 2.8 inches)
Compression
11.0:1
Displacement
510.40 ccm (31.14 cubic inches)
Cooling System
Liquid
Engine Details
Single cylinder, four-stroke
Transmission Type Final Drive
Chain
Dry Weight
117.2 kg (258.4 pounds)
Seat Height
925 mm (36.4 inches) If adjustable, lowest setting.
Fuel Capacity
8.50 litres (2.25 gallons)
Overall Width
525 mm (20.7 inches)
Overall Height
525 mm (20.7 inches)
Ground Clearance
385 mm (15.2 inches)
Alternate Seat Height
675 mm (26.6 inches) If adjustable, highest setting.
Rake
5.0°
Frame Type
chromium molybdenum
Rear Brakes
Single disc
Front Brakes
Single disc
Rear Suspension
WP-PDS-shock absorber
Front Suspension
WP-USD 48 MA
Rear Brakes Diameter
260 mm (10.2 inches)
Front Brakes Diameter
216 mm (8.5 inches)